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Cement Mat—Geosynthetic Cementitious Composite Mat
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Cement Mat—Geosynthetic Cementitious Composite Mat

Cement Mat is a revolutionary new construction material, internationally classified as a "Geosynthetic Cementitious Composite Mat (GCCM)". Functionally, it is defined as a flexible engineering material or an innovative product that combines concrete with geotextile and woven fabric technology, featuring high elasticity and strength. It can be shaped according to usage requirements. After being sprayed with water, the cement mat will harden into the desired shape after 2-24 hours. Nowadays, it is worldwide used for its high-efficiency alternative to cast-in-place concrete in hydraulic infrastructure.


Raw Materials: Cementitious Composite, PP/PET (Geotextile), Woven Fabric

Packing Method: Bagged Rolls

    Production Line Process

    To guarantee a 100% product acceptance rate, the company's quality control department conducts both continuous production line inspections and random checks on finished goods, ensuring doubly secure quality for the "Zhonglong" brand.
    水泥毯 设备001 - 01
    水泥毯 封装001 - 01
    291753952317_
    水泥毯 堆放001 - 01

    Characteristics of Cement Mat

    1. 1.  Needle Punched Composite Geosynthetic Structure
    2.      To ensure the performance of cement mat, it consists of three functional layers:

      •       Geotextile  Layer: For basic protection and filtering
             Cement Layer: More lightweight structure designed for small-scale waterproofing application
             Woven Fabric Layer: For reinforcement, formwork and support

    3. 2.  Rapid Hydration Harden

      •     Cement mat achieves full hardening within 24 hours of water contact. Essentially delivers "pre-packaged concrete in rolls", achieving equivalent performance
            with about 1/10 material volume compared with traditional concrete.

    4. 3.  Terrain-Adaptive Customization

      •       Free-form cutting for complex conformance (adjustable ground contact area)
      •       2-hour post-hydration work window: cement mat is allowed field trimming (better
             error tolerance)

    5. 4.  Cost and Installation Efficiency

           No need for big equipments such as mixers or vibrators, but water need only. Easy for
           small engineering or individual customer


    Product Specifications

    Thickness

    Width

    Length

    5mm-15mm

    1m-4m

    customizable*


    Application Scope

    Cement Mat Guidelines

    1. Step 1: Pre-Construction Preparation

      1.  Ensure the waterways has a reasonable slope gradient, enabling water to flow from top to bottom.

      2. Clear the site, set construction lines, and recalculate drainage slope gradients.This is essential part for fix cement mat on the slope. Then remove humus soil, hard rocks and 
          unsuitable subsoil.
          Reinforce foundation, soil replacement and compaction based on substrates or slopes.

      3. Follow the drawing, choose either a longitudinal or transverse belt layout pattern of cement mat. At the seams of each piece of cement mat, maintain an 10cm overlap and using
          U-shaped staples or stainless steel buckles to fix down. At last, cover the edges with soil.


      Step 2: Hydration hardening

      1.  After foundational work acceptance, start clean water irrigation:

      2. Use a water volume of approximately 9 kg/m2(as base thickness of 10mm). Pour water evenly
          from the edges towards the center at a flow rate of 400ml/min.

      3. Continue watering until the color of the cement mat turns darker noticeably. Full hardening occurs
           in about 24 hours after contacting water.


      Precautions:

      • 1.  Do not use high-pressure water jets.
      • 2. Avoid stepping on cement mat after watering.
      • 3. When temperatures drop below 5°C, insulation measure is must.
      • 4. When average temperatures exceed 30°C, cover with geotextile to maintain moisture retention.
      • 5. Full hardening has time requirement: within 2 hours after water contact, cutting is still possible. 
            But after 24 hours, the shape is fixed and stable.


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